Preparing The Shell 
Again the rusty area under the right rear lamp.
Again the rusty area under the right rear lamp.
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Picture under the boot, quite a bit of rust here. At first I was thinking about leaving it alone, but after a while I changed my mind. Wait and see.. :)
Picture under the boot, quite a bit of rust here. At first I was thinking about leaving it alone, but after a while I changed my mind. Wait and see.. :)
Viewed: 1315 times.

Left rear arch cleaned, showing some rust and removed underseal at the rear.
Left rear arch cleaned, showing some rust and removed underseal at the rear.
Viewed: 1343 times.

Right rear arch again, 100% clean.
Right rear arch again, 100% clean.
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309 gti bumper shortened and plastic-welded.
309 gti bumper shortened and plastic-welded.
Viewed: 1394 times.

Again.
Again.
Viewed: 1341 times.

Need a bit of filler and sanding to make it good.
Need a bit of filler and sanding to make it good.
Viewed: 1785 times.

My ehrm, not too good looking "weld" :)
My ehrm, not too good looking "weld" :)
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I realised it wouldn't look very good on a trackday-car, and think the 205 gti front will look better, so abandoned the project.
I realised it wouldn't look very good on a trackday-car, and think the 205 gti front will look better, so abandoned the project.
Viewed: 1348 times.

I got the car over on it's side, as I got an urge to remove the rust on the underside.
I got the car over on it's side, as I got an urge to remove the rust on the underside.
Viewed: 1715 times.

It wasn't that rusty, but still a lot of work to do.
It wasn't that rusty, but still a lot of work to do.
Viewed: 1750 times.

It seem to be more or less free of rust in front of the petrol-tank, so that's good.
It seem to be more or less free of rust in front of the petrol-tank, so that's good.
Viewed: 1403 times.

Started sandblasting, this was really time-consuming!
Started sandblasting, this was really time-consuming!
Viewed: 1812 times.

My garage starts to look like a beach.
My garage starts to look like a beach.
Viewed: 1343 times.

Done some more blasting now, and sprayed on phosphor-acid treatment. In the worst corroded areas you see lots of black dots. It's rust in pores that the sandblasting wouldn't remove. So hopefully the acid treatment will keep it under control for a while.
Done some more blasting now, and sprayed on phosphor-acid treatment. In the worst corroded areas you see lots of black dots. It's rust in pores that the sandblasting wouldn't remove. So hopefully the acid treatment will keep it under control for a while.
Viewed: 1431 times.

One more pic. Pretty rusty under the rear-beam front-mountingpoints.
One more pic. Pretty rusty under the rear-beam front-mountingpoints.
Viewed: 1328 times.

Closeup
Closeup
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Again.
Again.
Viewed: 1347 times.

Car is lying on some bricks of wood.
Car is lying on some bricks of wood.
Viewed: 1373 times.

And a support from the B-pillar to avoid the shell touching ground.
And a support from the B-pillar to avoid the shell touching ground.
Viewed: 1417 times.

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